Energy-saving UCD technology breathes life into wastewater treatment

Professor Eoin Casey of the UCD School of Chemical and Bioprocess Engineering

Research at UCD has developed new technology to save up energy in wastewater treatment. Conventionally, bubbles of oxygen are forced through wastewater to support bacteria that remove nutrients and contaminants, but this wastes energy.

Professor Eoin Casey and colleagues at UCD have developed an alternative technology: membranes that diffuse or ‘breathe’ oxygen and thereby directly support biofilms of bacteria.

Their studies show that this Membrane Aerated Biofilm Reactor (MABR) technology can save up to 75% of the energy conventionally needed to support bacteria in their wastewater treatment role.

In 2014 UCD spin-out company OxyMem delivered the first commercial MABR technology to the market, and it is now reducing energy use for wastewater treatment in numerous countries.

“The stress on water and energy supplies will increase with climate change, and MABR technology is reducing energy consumption in wastewater treatment, thus lowering its environmental impact and enabling clean water supplies for communities around the world.”

Clean drinking water costs energy

In many parts of the world, we take clean water for granted. We turn on the tap, and clean, safe water flows out. But the process of treating or recycling water requires energy – as much as 2-3% of a nation’s electricity demands.

This is where technology developed by Professor Eoin Casey and his research group at the School of Chemical & Bioprocess Engineering at University College Dublin is making a difference through UCD spin-out company OxyMem.

“Our approach targets a particularly wasteful step in wastewater treatment,” explains Professor Casey. “Conventionally, this step involves forcing oxygen bubbles through the wastewater ‘sludge’ in order to support bacterial growth. The bacteria then absorb contaminants and nutrients from the water, thereby helping to clean it so it can be released back into the environment or recycled for human use.”

Such ‘forced aeration’ has been used in wastewater treatment for more than a century, but it is known to waste as much as 65-70% of the energy it takes to push those oxygen bubbles into the water. Why? Many of the bubbles simply float away without transferring oxygen to the bacteria, so the job is left undone.

For more than a decade, Professor Casey has been working on an alternative approach: Membrane Aerated Biofilm Reactor (MABR) technology. This grows communities or ‘biofilms’ of bacteria directly on membranes, and sustains them with diffused oxygen.

“By putting the membranes into wastewater tanks and ‘breathing’ oxygen into the biofilms, the bacteria become activated to remove nutrients and contaminants from the sludge,” he says.

With funding from Science Foundation Ireland and Enterprise Ireland the UCD group was initially able to show in small-scale lab-based experiments that MABR used up to 75 per cent less energy compared to forced air bubbles to support bacteria for wastewater treatment.

Importantly, they then scaled the process up to operate in a large wastewater plant in the UK near Birmingham. Again they found that MABR could reduce energy usage by as much as 75 per cent for the bacterial-treatment stage.

MABR reduces energy for wastewater treatment around the world

Professor Casey’s research on MABR is having academic, commercial, environmental and societal impact, and the innovation has been recognised through numerous awards.

For more than a decade he has been looking at how bacterial biofilms function in MABR. “Bacterial biofilms can be problematic, such as when they contaminate medical devices,” says Professor Casey. “But biofilms can be helpful – in our case we harness the biofilm configuration to function on membranes and clean water.”

Professor Casey’s research into this positive application of biofilms has contributed to scientific investigations of bacterial biofilms through the UCD group’s numerous journal papers, book chapters and academic conferences.

The MABR research carried out in UCD also led directly to the formation of OxyMem, a spin-out company that was founded in 2013 with the support of NovaUCD.

With support from Enterprise Ireland, UCD and OxyMem have developed the MABR technology for commercialisation, and the company has gone from strength to strength in recent years and now employs 22 people in Athlone.

“One of the key steps to commercialising the MABR technology was to demonstrate its energy efficiency in a large wastewater treatment plant in the UK,” says Professor Casey, whose research group at UCD continues to work with OxyMem on research and development.

Since the success of the UK demonstration, the MABR technology is now being deployed further afield in the United States, Singapore, Brazil, Spain and Japan.

“What makes the MABR technology particularly suitable for the wastewater treatment market is that it can be directly dropped into existing wastewater plants, which means it is easy to retrofit,” explains Professor Casey. “This makes it more economically viable for plants to adopt and bring down their energy bills, thereby bringing cost savings to operators and potentially to consumers.”

OxyMem’s innovations have earned recognition in numerous articles in the media, through awards including the 2014 Irish Times Innovation Award, the US Imagine H2O 2015 Infrastructure Challenge and a Knowledge Transfer Ireland 2015 Impact Award. In 2016 and 2017 OxyMem was named in the prestigious Global Cleantech 100.

Ultimately, the commercial MABR technology developed through research at UCD addresses a major facet of energy conservation in water treatment plants, according to Professor Casey.

“The MABR solution will mitigate a global environmental and societal challenge,” he says. “The stress on water and energy supplies will increase with climate change, and MABR technology is reducing energy consumption in wastewater treatment, thus lowering its environmental impact and enabling clean water supplies for communities around the world.”

Research References

Selected peer-reviewed publications

• E Syron, MJ Semmens, E Casey (2015) Performance analysis of a pilot-scale membrane aerated biofilm reactor for the treatment of landfill leachate. Chemical Engineering Journal 273, 120-129
• Fatemeh Kavousi, Eoin Syron, Michael Semmens, Eoin Casey (2016) ‘Hydrodynamics and gas transfer performance of confined hollow fibre membrane modules with the aid of computational fluid dynamics’. Journal of Membrane Science, 513 :117-128
• E Syron, E Casey, (2008) Membrane aerated biofilms for high rate biotreatment: performance appraisal, engineering principles, scale-up and development requirements. Environmental Science and Technology 42 (6), 1833-1844